Valmet Develops New Technology to Produce Tissue with Fabric-Like Strength and Softness in Mechanical Applications

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⚙️ Technical summary of Valmet’s new Advantage NTTe technology in the paper industry

Valmet has launched an advanced technology under the name Advantage NTTe to enable the production of a completely new kind of tissue paper distinguished by high softness and unique fabric-like strength. This technology does not only raise product quality to ultra-premium levels, but also combines energy efficiency and reduced raw-material use while achieving a distinctive and attractive appearance and feel. The technology aims to meet the needs of both developed and emerging markets, with full technical support to ensure outstanding performance at every stage of production.

🔥 Distinctive innovation: strong, soft tissue paper that resembles fabrics

The Advantage NTTe technology differs from traditional paper manufacturing technologies thanks to its ability to produce tissue paper with softness resembling natural fabrics while retaining high tensile strength. This balance between softness and strength results from the use of advanced techniques in designing belt materials and patterns that give the paper a surface with a distinctive feel (textured surface).

The texture formed on the paper is not only aesthetic and sensory, but also practically contributes to increasing the paper’s (higher bulk), which allows savings in the fibers used without sacrificing high-quality specifications.

An important mechanical point: the improved belt design and its manufacture play a key role in achieving balanced softness and strength benefits.

🔧 Material and energy efficiency in production

One of the most notable advantages of Advantage NTTe technology is the reduction in raw material and energy consumption during the paper manufacturing process. Thanks to achieving higher bulk, manufacturers can reduce the amount of fibers used, which positively affects manufacturing costs and resource sustainability.

The technology uses less energy compared with conventional methods, meaning reduced environmental impact and lower operating costs. This efficiency does not come at the expense of paper performance, as the final product retains the softness and strength characteristics required in the high-end market.

🏭 Marketing and technical flexibility for manufacturers

The Advantage NTTe technology gives manufacturers an opportunity to enter the ultra-premium market segment in markets such as North America, where the market requires high-quality products with lower capital cost compared with traditional solutions.

At the same time, the technology enables companies operating in markets where conventional grades are still common to offer a product that differs in appearance and feel, strengthening competitive advantage and attracting consumers looking for a distinctive user and visual experience.

Why is this industrially important? Enhancing efficiency while delivering a unique product opens new markets and ensures greater sustainability in manufacturing.

⚙️ The technical innovations behind Advantage NTTe

The new technology includes four main components that enhanced its capabilities and stability:

  • Special felt belt (belt materials and patterns) that provides a unique surface texture.
  • Valmet Advantage ViscoNip press system, which ensures high uniformity during sheet bonding and supports easy operation.
  • An innovative solution in belt loop design that facilitates safe and efficient operation and maintenance processes.
  • Extensive tests and trials conducted at the Tissue Technology and Pilot Center in Karlstad, Sweden, in addition to converting simulations at Valmet centers in Italy.

These factors came together to maintain performance quality through the paper manufacturing stages and all the way to the conversion of the final product, confirming the reliability of the industrial process and its alignment with modern manufacturing requirements.

Technical takeaway: integrating compressed-belt technologies and advanced pressing systems helps provide a high-quality product while improving operational continuity.

🔥 The impact of Valmet Advantage NTTe technology on the manufacturing sector

This technology can be regarded as a qualitative leap for the tissue paper industry because it offers:

  • Improving the product feel to mimic natural fabric, meeting consumers’ expectations for a unique experience.
  • Reducing costs by lowering the amount of raw materials used and the energy consumed.
  • Enhancing plant performance thanks to easier operation and fewer equipment-related failures.
  • Opening new markets and premium products in modern and traditional markets at the same time.

From a mechanical engineering perspective, the technology represents a precise balance between the physical properties of materials (strength and softness) and the practical challenges of a large production environment. The focus on improving the belt and pressing within the modern production line reflects a precise understanding of how mechanical properties affect the quality of the final product.

🚗 The future of the paper industry with automation technologies and sustainable resources

The Advantage NTTe technology reflects a clear trend toward integrating automation and reliability strategies into production lines, which reduces errors and increases performance stability. It also enhances resource sustainability by reducing fiber and energy consumption, which is vital amid current environmental challenges and future industrial requirements.

In this way, Valmet sets a new standard for tissue paper industry that reflects advanced engineering thinking and modern technologies.

What changed here? Integrating modern mechanical technology with innovation in materials to achieve a product that excels in quality and sustainability.

🛠️ Conclusion: technology in the service of industrial innovation and market dominance

It can be said that Valmet Advantage NTTe represents an integrated model that reflects engineering development in the field of tissue paper manufacturing. By combining innovation in mechanical design, material use, and energy efficiency, this technology provides a golden opportunity for manufacturers to deliver high-value products while reducing costs and improving sustainability.

This technology confirms once again that continuous development in mechanical systems and the shift toward smarter and more effective solutions is the path toward industrial leadership in vital manufacturing sectors.


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